Mechanics
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Mechanical Caracteristics
- Target max speed: 1m/s
- Target size: 42mm x 42mm x 42mm (cardboard model on the right)
- Target weight: ~60g
ProspectiveDrive Mechanical Componentstrain
Micro motor
Three possibilities, depending on the power I need:
Diameter: 7mmLength: 21.7mmShaft diameter: 1mmShaft lenght: 4mmWeight: 3g18400 RPM @ 3V22mA free, 260mA stall current @ 3V
http://www.solarbotics.com/products/tpm2/Diameter: 4mmLength: 16.4mmShaft diameter: 0.66mmShaft length: 4mmWeight: 1g20000 RPM @ 3V17.6mA free, 73mA stall current @ 3V
http://www.solarbotics.com/products/gm10w/
- Diam 25mm
- Width 5.7mm
- Weight: 2g
Optical encoders

I will use 2 optical encoder one can find in an old ball mouse.
Assembly
The base of the robot will be an assembly of two couples (RPM2(RPM15 + wheel).
The motor drives directly the wheel, butthanks fromto the reductor directly on the exterior of the wheel. The shaft drives the rubber band tire of the wheel.
This reduces the number of needed mechanical pieces, as this mount works as a 1:25 reductor.motor.
Estimated weight (without the assembly plate and hardware): 10g
The total width of this assembly can fit in 40mm.42mm.
Torque and Speed
Some tests with the pager motors showed a lack of torque.
Let's check our needs in torque and speed:
Torque
Assume the following parameters:
- Total weight = 0.210 [kg] (150g ball on top of a 60g robot - even if we don't plan to have this configuration)
- Wheel diameter = 0.025 [m] (assume gm10w)
- Acceleration max = 0.5 [m.s-2] (theoretical)
- Speed max = 1 [m.s-1] (theoretical)
The necessary torque is the torque needed to compensate the force F = w * a at a distance D/2 when the robot is at a full stop:
Torque = 0.210 * 0.5 * 0.025/2 = 1.3125 [milli-Newton.meters]
Double check with the dimensions: kg*m/s/s*m = N*m OK !
WolframAlpha tells us it equivalent to 13.4 g.cm, our GM15 motor appears to be powerful enough at 3V, and don't forget we use 2 motors to move, so the needed torque is half this number, or 6.7 g*cm \o/ (or 200% security margin).
Speed
Motor speed: 920 RPM @ 3V free (remember, LiPo = 3.7V)
Wheel diameter: 25mm
Wheel perimeter: 78.54mm
Reduction: 1:1
Wheel speed: 920 RPM
Max Linear speed: 1200 mm/s (theoretically).
The motor graph shows we will be able to push the ball with a speed up to 30cm/s.
Battery
LiPo batteries comes in different sizes and packages. I'll use a 240mAh,350mAh, 3.7V forsingle everydaycell, use,placed andin a front much tinier 138mAh, 3.7V duringof the matches to save space and weight.robot. HobbyKing
- ZIPPY_400mAh_20C_single_cell 42x23x6.9mm, 9.8g
- ZIPPY_240mAh_20C_single_cell 35x21x5.30mm, 5.9g
- ZIPPY_Flightmax_138mAh-V2_1S_10C 35x12x6mm, 3.7g
- ZIPPY_70mAh_20C_single_cell 24x16x4.70mm, 2g
